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Bosch TFA 242

The Bosch TFA 242 is a fully automatic thermoforming, filling, and sealing machine (FFS) designed for aseptic applications.

The system is primarily designed for filling and packaging coffee creamer into single-serving cups.

Technical data and performance characteristics:

Capacity: The production output is 30,000 to 33,000 units per hour.

Dosing: Set to a nominal volume of 10 ml (due to the design, a filling range of 6 to 12 grams is possible).

Dimensions: The forming area (V) is 160 mm with a material width of 234 mm.

Connection values: 400 V / 50 Hz / 3 phases.

Materials: All parts in contact with the product are made of stainless steel.

Process flow and scope of delivery: The aseptic filling process takes place under germ-free conditions via an integrated sterilization station. The scope of delivery for the system includes the central control panel, the sterilization and thermoforming unit, the connecting conveyor belts, and a downstream tube packaging machine (flow wrapper) for final packaging.
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Further information on aseptic processing:

Continuous H₂O₂ disinfection of the upper and lower film directly before processing to prevent re-contamination.

Sterile air forming process: Deep drawing in the encapsulated sterile tunnel using microfiltered compressed air.

Overpressure encapsulation: Constant laminar flow overpressure in the filling and sealing area prevents the ingress of unsterile ambient air.

Hermetic sealing: Thermal welding of the lid film takes place completely within the sterile zone before ejection.

The Bosch can be refurbished or otherwise adapted by the manufacturer. Please contact us for further information.

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