CABYCAL d.o.o.

CABYCAL lpp

This 3-axis CABYCAL LPP was manufactured in 2018. It features a maximum reciprocator axis stroke of 2,200 mm and a production capacity of up to 90 racks per hour. The system includes a Nordson powder coating application with 4 automatic guns and a comprehensive pre-treatment tunnel. If you are looking to get high-quality powder coating capabilities, consider the CABYCAL LPP automated powder coating line we have for sale. Contact us for further details.

• Conveyor
• Type: Overhead monorail conveyor (frequency inverter driven)
• Speed range: 0.75 to 1.2 m/min (design speed 0.75 m/min)
• Reciprocator (application axis)
• Max vertical stroke: 2,200 mm (adjustable)
• Vertical speed: 0.14 to 0.6 m/s (adjustable)
• Positioning movement: Manual adjustment
• Part capacity
• Workpiece material: Metal
• Max part dimensions (L x W x H): 1,000 x 100 x 2,000 mm
• Gauge clearance (W x H): 300 x 2,200 mm
• Max load: 35 kg per 800 mm hanger rack
• Production capacity: 56 racks/hour at 0.75 m/min; 90 racks/hour at 1.2 m/min
• Powder application system
• Brand/Model: Nordson Encore LT
• Reciprocators: 2x electronic reciprocators
• Automatic guns: 4x automatic powder guns with individual control modules
• Powder booth and recovery: Booth with recovery cyclone and absolute filter with automatic pulse-jet cleaning
• Air velocity at openings: approx. 0.5 m/s
• Line components and thermal equipment
• Pre-treatment tunnel: 5-stage cleaning tunnel with chemical baths, vapor extraction fan, advance solenoid valves
• Drying oven: Gas-fired, internal heat exchanger, 2x air recirculation fans, 2x air curtain fans
• Curing (polymerization) oven: Gas-fired, internal heat exchanger, 2x air recirculation fans, 1x air curtain fan, 1x top extraction fan
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• Oven burners: BALTUR (Code 17080010 / BTG 15 5060HZ)
• Max operating temperature: 180°C
• Utilities and technical requirements
• Electrical connection: 400 VAC, 3-phase + neutral + ground, 50 Hz
• Total electrical power: 90 kW (approx. 80 kW line requirement)
• Electrical consumption: ~80% (excluding application booth)
• Heating fuel: Natural gas
• Thermal power: 520 kW total (650 kW installed capacity / ~420 kW consumption with heat recovery)
• Compressed air: Clean, dry air at 6–8 bar (2x 1/2" connections + 1x 1" connection for application)
• Reverse osmosis water: 1-point distribution (TTS) at 2–3 bar; ~600 l/h via 2" inlet
• Building requirements: 4–5 roof penetrations for extraction chimneys; wastewater sump/trench recommended for pre-treatment drainage

Additional equipment

• 1x Manual powder gun with integrated rack control unit
• 1x Complete sieving unit with 10 m feed hose
• 1x 36 kg powder hopper
• 1x Recovery venturi pump