CMC SMART MAILER

Year: 2021/2022

Condition: very good, functional

Counter: 13M envelopes

Machine Type: Automatic mailing and fulfillment line for collating, inserting and sealing envelopes with the capability of processing rigid and thick products.

- Manufacturer: CMC S.p.A., Italy
- Model: CMC Smart Mailer / Rigid Mailer Special

Technical Specifications:
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- Maximum mechanical speed: up to 4,000 envelopes/hour
- Envelope width: 250–350 mm
- Envelope length: 280–350 mm (including flap)
- Product thickness: min. 2 mm / max. 25 mm
- Recommended envelope flap height: 50–70 mm

Configuration:

- 2× A15 – Electronic hopper feeders for rigid and thick products
- A21F – Photocell-controlled thickness gauge
- 3× A14Q – Sheet feeders for inserts
- SEP1 – Rotary separation disc
- F15 – High-speed sheet feeder
- A14_Env_L – Large envelope feeder
- Vacuum Belt – Vacuum conveyor
- HM1 – Automatic programmable hot-melt gluing system with 1 glue gun
- RA20_i – Conveyor for collation of staggered products
- PC_Add Special – Software for print verification, barcode reading and database management
- 2× SDC – Sound-deadening boxes for vacuum pumps
- F15 High-Speed Sheet Feeder
- Minimum format: 80 × 110 mm
- Maximum format: 210 × 300 mm
- Minimum paper weight: 70 gsm
- Maximum product thickness: 2 mm
- Loading capacity: up to 500 sheets
- Double-sheet detection system
- Brushless motor drive
- A15 Hopper Feeder
- Product length: 120–320 mm
- Product width: 100–300 mm
- Product thickness: 1–25 mm
- Suitable for rigid products, stitched products and bound booklets.
- A14Q Sheet Feeder
- Product length: 100–210 mm
- Product width: 110–300 mm
- Product thickness: from 1 sheet (70 gsm) up to 4 mm
- Minimum paper weight: 70 gsm
- Utilities
- Main power supply: 14 kW, 400 V AC, 27 A, 3-phase + N + PE
- Auxiliary power supply: 3 kW, 230 V AC, 15 A
- Compressed air: approx. 600 l/min at 6 bar
- Clean, dry and oil-free compressed air required.

Machine Dimensions:

According to the machine layout, the main production line has an overall length of approximately 10,100 mm with a maximum overall width of approximately 4,300 mm. The layout is indicative and subject to final machine configuration.

Machine Description:

The CMC Smart Mailer is a high-performance automatic mailing and fulfillment system designed for collating, verifying, inserting and sealing envelopes. The machine is capable of processing single sheets, inserts, stitched brochures, bound booklets and other rigid products up to 25 mm thick.

Equipped with automatic thickness control, double-sheet detection, barcode reading, print verification, database management software and programmable hot-melt gluing, the Smart Mailer ensures maximum production efficiency, accuracy and reliability. With a mechanical speed of up to 4,000 envelopes per hour, it is an ideal solution for direct mail, transactional printing, fulfillment and document mailing applications.